Pilot operated relief valve for pumps and the like



May 26, 1953 J. R. ALBRIGHT l 2,639,725

PILOT OPERATED RELIEF VALVE FOR PUMPS AND THE LIKE May 26, 1953 J. R. ALBRlGl-rr 2,639,725

PILOT OPERATED RELIEF VALVE FOR PUMPS AND THE LIKE Filed April 29,. 1946 5 Sheets-Sheet 2 G RM. DEL/VERY W/TH DISCHAHG A PRESSURE 0 AL ESSURE May 26, 1953 J. R. ALBRIGHT 2,639,725

PILOT OPERATED RELIEF' VALVE FOR PUMPS AND THE LIKE Filed April 29, 1946 5 Sheets-Sheet 5 May 26, 1953 J. R. ALBRIGHT PILOT OPERATED RELIEF VALVE FOR PUMPS AND THE LIKE Filed April 29, 1946 5 Sheets-Sheet 4 RESERVOIR May 26, 1953 J. R. ALBRIGHT 2,639,725

PILOT OPERATED RELIEF VALVE PoR PUMPS AND THE LIKE Filed April 29, 1946l 5 sheets-sheet 5 FIGS PR ESSURE STORAGE TANK RESERVOIR Patented May Z6, 1953 UNI-TED STATES? PATENT OFFICE PILOT OPERATED RELIEF VALVE FORy PUMPS AND THE LIKE John R. Albright, Rockford, Ill.;l assignorf--to'G'eo.y

D. Roper Corporation, Rockford, Ill., avcorporation of Illinois Application April 29, 1946, Serial No. 665,;787

12 Claims.v (C1. 137-492) The present invention relates toa pilot operated relief valve for pumps and the like.v This application is a continuation in part of my copending application Serial No. 482,706, filed April 12,1943, now abandoned. n

The most common and simplest form of relief valve heretoforev used has consisted of a conical valve member heldseated against the liquid or other material under pressure by a spring. With such a construction, when the pressure rises to aA point above the resistance of the spring, the valve is unseated, allowing the liquid or other material under pressure to escape. With that type of relief valve itis impossible to have a pressure 'setting where the valve can be fully opened and yet have no leakage past it in the building up of pressure to this point -of opening. An approach to such a desideratumwould be to have avery large valve and a long heavy spring, but that would be impractical. The simple spring closed pressure relief valve,l in other words, cannot have two pressures atwhich to operate, one at which to open and another lower pressureat which to close. It is, therefore, the Vprincipal vobject of my., invention to provide a pilot operated reliefvalve,

which eliminates the objections mentioned, by reason of the fact that the pilot valve moves at the criticalvpressure to control theopening and closing of the .relief valveproperly.

Broadly, my invention consists in the provision `cfa novel pilot valve-relief valve combination inV which the pilot valve means is provided! with high and low pressure passageways con nected to lthe inlet and outlet ports oftherelief valvevand also provided. with at least one movablev member thatis movable in one directionin vresponse to increase in `pressure differential vexisting between lthe --inlet and outlet ports andmovable in the opposite direction by resilient means when the pressure diierential between lthe portsl is lowered; the pilot valve means having ports and passageways'associated therewith and with a pis-- ton or diaphragm connected to therelief valve that:

(d) Normally when the pressure is balanced across the inlet and outlet ports theA resilient` meanswill move the movable pilot means to .aI position where the pressures on both sidesof the. piston or'diaphragrn are balanced through a-pas sage .in the pilot meansV whereby -a spring associated `with a -reliefvalve will :close it;

(bf). Whenthe pressurefdifferential between the inlet Landvoutlet lports raises to,;a;certain critical pointith'ezpilot valve ,movable means will bemoved inoresponse ,tothe pressure differential toappsi- 2v tionwhere thehigh pressurepassagewair will communicate uwith the side `of ther-piston or diaphragm r.opposite therelief valve so high pressurev fluid will ,beefective to open the relief valve.; and (c) When the pressure differential between the inlet andjoutlet'gports is lowered fromthe abovementioned ;critical1p oint` to a ,second critical point* the movablemeans will be moved by the resilient means, associated Withit to aposition where .the side of the piston or diaphragm opposite therelief valvewill be placed out oficommunicationv with the highpressure passageway and into communi-r outlet ports and to close-whenthis differential isA lowered to 90'lbsf but vby vsimple changes in construction or` rearrangement ofvparts the relief valve may bev-'setto open vat 85lbs. and'close vat lbs.

One vform of "myeinvention consists in theV provisionA of'a'piston or-plunger type pilot valve slidable 4in la ported valve bushing to cover and uncover'the-fports and -lnormally held in av closed position at one-end of the-bushingzbyan elongated coiled `compression spring seated against lan lad.-

justable setscrew,r the pilot valve serving when the critical-pressure, is reached -toadmitrfluid:

under pressurel to afreylinder in which. a spring returned piston is operablevto.operate-,the relief valve. With.r this combination.; a wide range of operating` characteristics is; madel available by variationrof piston lengthas compared to distancebetween ports )and Vby variation; inA the length `of thespring` used, bearinginmindthe .fact that a longer-springs .-buildfupinpressure for a given` lineal .ex-tent ofcompression is smallertha-n a shorter -springs-bui-ld-up forthesame lineal eX- tent of compression; The structure, therefore;

permits faq set-up in which `the relief vvalve will open atfone pressure andrernain open until some predetermined lower-pressure isreached, accord-4 ing to-theoperating-:characteristics desired.

Annimpprtantv. feat-ure, -of my invention as` applied to themodii/icationdescribed in the.l above paragraph consists in the provision of a pilot valve of the kind mentioned in combination with a relief valve and its actuating piston in which the suction or intake chamber is in communication with the cylinder normally on both sides of the piston, one of the ports in the pilot valve bushing affording communication with one end of the cylinder, such communication being, however, cut off when the pilot valve is moved in response to the critical pressure, whereby when fluid under pressure is admitted through another port in the pilot valve bushing to the cylinder the piston is moved mainly by pressure and partly by the suction still active on the other side of the piston, thus opening the relief valve abruptly at the critical pressure.

One aspect of my invention within the broad scope defined above lies in the provision of a pilot valve comprising a stator or casing with high and low pressure passageways connected to the inlet and outlet ports of the relief valve and having a rotor seated within a bore formed in the stator, the rotor having a spring-loaded vane pressed against an inner surface of the stator to separate the high and low pressure passageways. In this modification the stator will have a passage communicating with the side of the relief valve piston or diaphragm opposed to the relief valve and the rotor will have passages formed therein adapted to register with the stator passage at alternate rotative positions to alternately provide communication between the piston and high pressure passageway or the piston and the low pressure passageway whereby the relief valve will be opened in response to a certain predetermined pressure differential between the inlet and outlet ports and be closed in response to a certain lower predetermined pressure differential.

Another aspect of my invention within the broad scope defined above lies in the provision of pilot valve means in combination with a relief valve of the character described in which the pilot valve means includes a pair of cylindrical bores each fitted with a piston, each bore having a high pressure passageway communicating with the inlet side of the relief valve, each having a lower pressure passageway communicating with the outlet side of the relief valve, and each bore having a side opening connected with the end of the relief valve piston (or diaphragm) opposite its spring in this modification, each of the bores will be provided with a spring adapted to resist movement of the pistons in response to increase in pressure in the inlet portion of the relief valve. The pilot pistons will be normally positioned in their respective bores so that one of the bores is normally open and the other is normally closed with respect to the passages leading to the relief valve piston. The normally open piston is provided with a weaker spring or is otherwise more easily moved in response to fluid pressure so that when the pressure in the relief valve inlet rises to a predetermined critical point the normally open piston is rst moved to close olf the passage to the relief valve piston and then the normally closed piston is opened to permit high pressure fluid to act on the relief valve piston and open it. Then, as pressure is lowered the normally closed piston will shut off communication with the relief valve piston and, at a second critical pressure which is still lower, the normally open piston will place the relief valve piston in communication with the lower pressure passageway to relieve the pressure and allow the relief valve to close.

The invention is illustrated in the accompanying drawings, in which- Figure 1 is a top view of a gear pump having a portion thereof broken away and shown in horizontal section to illustrate the suction and discharge chambers in the pump and having a pilot operated relief valve made in accordance with my invention applied to the face plate thereof and shown in horizontal section;

Fig. 2 is an end view of the pilot operated relief valve unit;

Figs. 3 and 4 are curves, shown in Fig. 3 the low efciency of operation of the old spring closed relief valve, and in Fig. 4 the high efficiency of operation obtained with my improved pilot operated relief valve;

Fig. 5 is a sectional View of another pilot operated relief valve made in accordance with my invention in the form of a separate unit for application to pumps generally;

Fig. 6 is a diagram illustrating the manner of application of the unit shown in Fig. 5;

Fig. 'l is a diagrammaic view of another modiication of my invention, and

Fig. 8 is another diagrammatic view showing a still further modification of my invention.

Similar reference numerals are applied to corresponding parts throughout the views.

Referring first to Figs. l and 2, the reference numeral I0 designates the body of a rotary gear pump in which intermeshing pumping gears II and I2 operate, one of these being driven by the shaft I3 in the conventional manner to pump oil or other material through the suction port I4 from a source of supply and discharge the same through the pressure port I5 to a Vtank or other suitable receptacle, in which the oil or other liquid may be stored under pressure. The bodt7 IB has face plates I6 and I'I secured onto opposite sides thereof to enclose the pumping gears, and suction and pressure ports |13 and I 5 are provided in the face plate I'I and communicate with the suction chamber I8 and discharge chamber I9, respectively, provided n the body on opposite sides of the pumping gears in the usual way.

In accordance with my invention, the face plate I6, which ordinarily is provided only with bearing bosses 2|! to receive the trunnions of the pumping gears and suitable bearings therefor, is provided with passages 2| and 22 communicating with the suction and discharge chambers I8 and I9 to connect these chambers with ports 23 and 24 in a plate 25 forming part of my improved pilot operated relief valve, indicated generally by the reference numeral 26. The body of this valve 26 is made in three parts 25, 21, and 28 bolted to the face plate IB, as indicated at 23 in Fig. 2. The middle body part 2'! of the valve has a chamber 30 provided therein having holes communicating with the suction chamber I8 through the passage 2| and port 23, but arranged to communicate with the discharge chamber I 9 through the port 24 and passage 22 when the conical valve 3| is opened. The conical valve 3| is the relief valve proper, but its Aopening and closing is under the control of a piston or plunger type pilot valve 32 as will soon appear. The conical valve 3| is reversed from the usual position of the ordinary spring loaded poppet type relief valve, it being disposed with its back toward the pressure chamber, so that the pressure of the oil or other material in the pressure chamber tends to hold it in ate the ends of the port 24. The Stem 34 of the ton .36 mounted thereon:Working-inthe cylinder 31 in the valve body part 21, and the cylinder 31., it will be.` noticed, is" lin-open: communication?v at one end with .the `clfiarnber 13|).l Ancoiled 'comprese sion spring 3B.encircles-the'steml 134 and is :seated: on the. valve iibodygpart at onefen'd.- and :on the r. guide plate at its yotherendi to. assist Vin hold# ingfthevalvetl closed.y The valvezbodyrpart hasv va .longitudinal :..bore.;. 39` provided therein .linx which'the. pilot valve. 32 .operatesthe valve 32"be ing :reciprocable vinside 4.aibushingf 40 .inserted .inU the .bore38 'tocover and uncover radial. ports 4-.I and.;ll2` provided; inthe .wall .of vthe bushing-.in longitudinally spacedrelation. The .ports l 4I and y 42- rcommunicate with a 'chamber 431111 Vthe valve-y body partZ 'that isi-in open.communication:with theadjacent end .of the :cylinder 31. A-screwplug i4 'holds' the bushing '40 :in .place in. .the boreA 397. and 'has .aright angle :passagerd provided 'therecommunicating. with 1a :radial wpassage in' the` valve body `part `'and communicating passages i1-,and Iiwin'the valve .bodyrpartsj 25`nand 121, whereby to lestablish communication betweenxthe discharge chamber I9'- and :one end of the bushing'` Al-so that the pilot valve 32-sin said bushingwill move in responsev to lchanges inupressure in the discharge chamber vI sand against the resistance of `aan elongated coiled 'compression'spring -49 -of: small diameter, the compression :of which isfad justable by. means of a screwy 'llthreaded inthe f end of 'the-borei and forming a` closure therefor.- A packingnut llthreaded on thefpluggM com-- presses .agasket to-prevent leakage valong the plug.A A'push-rodti isfafxed totheapilotvalve 32to transmit' pressureof the spring 49 thereto; and 'this' push rod 'has a spider portion y52 there-y on'toguide 4it in the Ybore 39..V A passage53in the valve body partZ'I communicatesV vwi-th thev bore 39 through .a passage l54 lvin the 'valve 'body part Zi-and establishes communication betweenr the suction chamber' I8=and1the-\.bushing v40,- so r that thepil'ot valve 32 is atall .times -subject lto the pressure VVdifferential between the chambers` I8..and I9. The suction Ichamber ISfhascommunication normally withy bothv ends of---thecylin-l der 31, and thereductionfin `pressure is,there fore, normally-balanced on opposite sides -of the.: piston 36 .but helpswto keep thewrelief...va1ve 3I closed tight.V However, when the pilot "valve -32 moves in response to Acritical1pressure;closing ports 42 and .uncovering portstl, the'reduction in'pressure in thesuctionchambenl isactiveonli.'1 on the inner side ofthe piston .36,whereas1 pressure from the dischargeA chamber I 9` is vactive on thefouterxside', and,`hence, `the suction, in the case of low pressure pri-mp1 'particularly,v is more or less importantfactor'in. causing abrupt opening .of the relief valve,-thev pistonfBtYbeing sufficiently. larger'in diameter rthanv thev reliefv valvei to makethe reduction .in pressure active-` onthev piston such'a factor. Thereductioninpressure is,Y furthermore, active against'the inner end oflthepilotvalve 32 .tor-helnmove-thesame" inresponse to rise in' pressure active against thev I outer end, and, of course, this is `alsosof impor tance in thel case of "aulowl pressurespumpiparticularly. In fact, the relief. valvel structureby. reason Vof thisnovel arrangement.ofl the relief valve proper, its actuating piston, and -the pilot valve controllingthe operation.- of the 'piston isi` usable to` advantage wherenthere issnoipressure in the discharge chamber. andia, reduction. in' pressure in: the suction `chamber,y as; for example., in the lcase of ae vacuum pump... Thefspring.;[934

valve does not"hunti" so much and does-notunderf.l `nor-mal conditions serves to maintainj vva balancedcondition, holding thepilotnvalve 32 in the "forward position .'shown, .covering only vthe ports v#1I and leaving Ithegouter'end of the -cylin der w31 ,inv lcommunication with thesuctioncham- While rthe movable ypressure responsive ber 'r I 3; drivingmember for the relief valve is here shown asapiston mounted in the cylinder 31, it will .be

obvious thata-diaphragmzwill operate similarly.- and .may lbe preferred orcertain applicationsof.

the invention.4

Inoperation, .the conical relief Valve 3I is held` closed partly byaetion of the spring 33 and partit7 byrthe pressureof'the oil or other material in thev discharge chamber I9.v There will beno leakagepast vthis -valve until an external force acts :on it.

toi'cpen-itagainst 2 the spring pressure.and hydraulicpressurefholding it closed. Thepilot valve:-

SZtunder normal conditions cuts oif communication- `between the dischargeV chamber I'land they outerend of the -cylin'der 31; whileallowing open communication between said cylinder and the.

suction chamber I8.A However, as soon as the critical pressure for which the spring Ait has been adjusted .isexceeded the pilot valve 32 moves in. response tothe increase in pressure, closingl the ports t2, .and uncovering the ports di, thereby allowing foil'or other .material under the pressure existing inthedischargechamber IS] to enter the outer'endof the cylinder 3'! `toact on the piston.

35.3 This piston has alarger area than the valve build-up in pressure isaccordingly prevented.v Wheny ther-pressure drops toa-point whereA the pilot valve` 32.v can returnto vits-initial position,

closing-theports 4I andopening the ports 42, the valvel 3i will close immediately, by-reason of the relief `in pressure in the outer end of the cylinder 31 and the -closing vaction of the spring-33 plus the` hydraulic pressure actingon theV valve 3l. The

v springg.- An limportan-t advantage. in this .pilot operated relieffvalve over 4the old spring .loaded 'relief valve is that itcan be set to open at a deiinitepressurefandat this `pressure it Ywill openv completely without any previous leakage past the valve inthe building` up in pressure to the critical point, and rin the closing of -the-valvethe .actionis similanin that the valve. will remainfully opened `until .the pressure has dropped. toa point Where the'valve will close. With this. arrangef ment itfis possible to :have an opening .pressure thatis higherthan the closing pressure, and-that is oftenA desirable wherev a relief valve .is used in aA hydraulic system.- When the releasing-pressure has.A been' reached, the vvalve will remain com- Apletelyopenfuntil the-pressure drops to its closing., point.. This permits the pump to startpu-rnping again a-t'alow pressure and there is-avoided 4the objectionfof placinga .sudden heavy load on .the motor or other drive means.- Another advantage of this construction is the factk that the relief dred pounds, it;will stay' open until .the loweiw :,pressurezfor which itis to -set toclose is reached..

With the present arrangement it is also possible to have the opening and closure pressure practically the same-the device is that sensitive. The curvesof Figs. 3 and 4 serve to illustrate graphically the advantages of my invention, and it will be noted in Fig. 3 that with the old spring loaded relief valve the volumetric eciency drops off rapidly beyond the thirty pound pressure point, whereas with my invention, as illustrated in Fig. 4, the volumetric efficiency I'emains substantially the same up to approximately forty-seven pounds before the drop occurs and the drop is abrupt. It is interesting further to note that whereas 3.72 horsepower is consumed with the old spring loaded relief valve with the discharge cut off, there is only 2.83 horsepower consumed under similar conditions with my invention. The curves showing gallons per minute and mechanical efficiency are in contrast in the two figures in favor of the present invention, similarly as the curves showing volumetric efliciency.

The relief valve unit shown in Fig. 5 is similar to the valve of Fig. l, but in this unit the valve body part 55 is attached to the valve body parts 25, 21, and 28, and it has a threaded opening 56 to receive a pipe 51, as shown in Fig. 6, communicating with the discharge side of a pump, and has another threaded opening 58 to receive a drain pipe 59 extending to the sump 60 of a hydraulic system, as shown in Fig. 6. In that figure a pressure storage tank 6|' is illustrated as the receptacle into which fluid is discharged from the pump 62, 63 being the intake pipe for the pump and 64 its discharge pipe. The pipe indicated at 65 extending from the pressure storage tank may be extended to a hydraulic device, for example, which is arranged to be operated by oil or other fluid under pressure. It is therefore clear that with the construction shown in Fig. 5 the invention is made universally applicable, and there is the further advantage that the oil or other material being handled is not circulated in the pump itself, causing wear and tear on the pumping gears and objectionable rise in temperature of the working fluid.

Another modification of my invention is shown diagrammatically in Fig. '7. The pilot valve generally designated 1| comprises a housing or stator 12 having a cylindrical bore 13 with a rotor 14 seated therein. The bore 13 is enlarged at 16 for a portion of its circumference, the enlargement being divided into a high pressure side 11 and the lower pressure side 18 by means of the vane 19 which is loaded by the spring 8|. A coiled spring or resilient member 82 is seated at one end upon the spud 83 attached to the rotor and at the other end it is seated upon the adjusting screw 84. The coiled spring is provided to urge the rotor counterclockwise so that normally, when there are no pressure forces counteracting the spring 82, the vane 19 will be pressed against the housing surface 86. The housing surface 36 serves as a stop to limit counterclockwise rotation at a position where the L-shaped rotor passage 81 registers with the stator passage 54 to provide communication between the head end of the piston 35 and the lower pressure side 18 0f the vane. The compression of the spring 82 will be adjusted by the screw 84 so that at the desired critical pump outlet pressure the rotor will be turned clockwise to the extent that the L-shaped rotor passageway 88 registers with the stator passage- 8 way 54 to admit high pressure fluid into the head end of the piston and open the relief valve 3|.

Describing now the operation of the modification shown in Fig. 7 the conical relief valve 3| is held closed partly by action of the spring 38 and partly by the hydraulic fluid pressure in the l relief valve inlet 89. The pilot valve 1|, under normal conditions as shown in Fig. 7, cuts oif communication between the discharge side of the pump 62 and the head end 9| of the piston 36, while allowing communication between said head end and the low pressure side or passageway 18. However, as soon 'as the critical pressure for which the spring 82 has been adjusted is exceeded, the pilot rotor 14 moves clockwise in response to the pressure differential across the vane 19 to place passage 88 instead of passage 81 in registration with the housing passage 54, thereby allowing high pressure fluid in the high pressure passageway 11 to be operative upon the head end 9| of the relief valve piston to open the relief valve. Fluid will then be by-passed directly from the pump outlet to be inlet and any further bulid-up in pressure is accordingly prevented. When the pressure drops to a point where the rotor 14 can return to its initial or Fig. '7 position to place passageway 81 once more in registration with the stator passage 54 the valve 3| will close immediately, because the head end of the piston 3 6 is connected with the low pressure side of the pump through the conduit 92. As in the previous modifications the difference between the opening and vclosing pressures can be varied by changing the spacing between the ends of the rotor passages 81 and 88 which register with the stator passage 54, or by changing the position or size of the stator passage 54, or by using a shorter or longer spring 82.

A still further modification of my invention is shown also diagrammatically in Fig. 8. In this instance, the pilot valve, equivalent to that designated 32 in the Figs. 1 and 5 modifications, comprises a pair of pilot valves S3 and 94 which are operable in response to different fluid pressures to Icontrol the opening and closing of the relief valve 3| so that at a preselected pressure, uid will be by-passed from the pump 62 directly into the reservoir 60 instead of into the storage tank 6|. The relief valve 3| and the piston 36 associated with it is identical to that shown in the previous figures. The pilot valves comprise cylindrical bores 96 Iand 96a which may be in separate members as shown or may be formed in the same housing as the relief valve 3| whichever is desired. The valve bores 96 and 96a will have reciprocably fitted therein the pistons 91 and 91a which are urged to the normal or Fig. 8 positions by the springs 98 and 98a, the compression of the springs being adjustable by means of the screws 99 and 99a. The piston 91 will normally be pressed beyond the passage |8| whereby the head end of the relief valve piston 36 will be in direct communication with the outlet side of the relief valve through the line |92. Discharge pressure of the pump 62 will be operative to move the piston 91 backward against the stop |03 where it will close off the passage |0| and to move the piston 91a backward against the stop |0311 where it will open the passage |0|a for the entrance of high pressure fluid from the pump. The relative size of the vpilot pistons will be so made or the relative compression of their adjusting springs will be such that the pilot piston 91 will be moved to cover the passage |0| at a lower '9 vpressure than requiredto move the piston'gla to uncover the passage lilla. Conversely, when the pressureis lowered, the passage lilla-will rst be closed (to place the head-endf9l ofthe piston outof communication withthe discharge i side of the pump), then, at a somewhat lower vlcritical pressurepreselected Iby 'the-loaden the spring-98, the passage l il twill beopene'd (to place the head endffil ofv the piston infr communication l-with the low pressure Outletside of-:the valve Vv3 l) whereby the pressure across the -piston-f36 u will be balanced and the relief-valves l *will be closed -4by the action of the-spring'.

Describing now the operationlfof" the Amodiicationshown in Fig. 8, the parts areillustrated in their normalfornon-pumping positions, with the head end` ofthe pistoncommunicating only with the outlet or low pressure side of the `reliefvalve asabove` described. I-lowever, as soon asthe pump discharge pressureis built up to a certain value, say-88 pounds, determined-bythe setting ofspring 98, the piston 9T-will be movedl tocover passage'k l'la to place the pistonit in communication withv the pump-pressure existing inthe inlet side of' therelief valve. 'This will-cause the `relief valve 3| to-beppened in response to the pressure dierential'across the piston 36 and relieve the 'pressure in the` pump dis-charge line by bypassing*'fluid to the-reservoir. v-Whenthe pump discharge'pressure is lowered to a cer-tain critical pressure, say'pounds,l the passage* Mila will be covered` by piston S'Iaand the passage Ifl `wll be uncovered' by the piston'vvSl to` permitthe pi'ston'36 to close'l the reliefvalve 3l under the action of the spring-38.

`It is believed the foregoing'description conveys va good understanding of' the objectsandadvantages of `my invention. .have been drawn to cover'a'lllegitimate modifica- The appended claims tions and adaptations.

Iclaim:

1...In.a relief valve of the character described, the combinationof a body or supportin which .arehighand low pressurepassages subject/'t0 appreciable .diference .in pressures, an unbal- -anced piston valvearranged between saidlassages, the piston being of larger diameter than the .valve and vbeing mechanically :connected directly with the valve to openthe-same against the. pressure in the high pressure passage" when it increases above a predetermined amount,

spring meangitending to move the valve' toward closed position, a cylinderior saidpiston, a pilot valve cylinder having longitudinallyspacedgports communicating with the piston cylinderatl the side of the piston remote fromthe'valve to lwhich it is connected and at its opposite ends communicating with the highand low-pressure passages respectively, and' a spring pressed plungerv in the pilotv valve cylinder of a lengthgreater than-the Adistance between the spaced ports, sai'dI pilot valve plunger being s ringl pressed'in one-direction to close the'port'between the pistoncyhnder ,and the high pressure passage and'A movable the opposite direction in response to increasein pressure in'saidhighpressure'passage to open the piston cylinder to'pressure inthe-high' rpres- 'surey passage when it exceeds saidpredetermined amount, said pilot 'valve plunger Nbeing" movable n'ICI 1 0 inthe rstmentioned direction in response to decrease in pressurein the high pressure passage to first close bothfofsaid-ports andthereafter open the port between the piston cylinder and the lowk pressure passageto provide communication between ithepiston cylinder and the low pressure passage.

'2. In a reliefzvalve, the'combinatiorr of a body in which are' low. pressure and/high pressure passages, an unbalanced piston valve arranged between said passages, the piston being'of larger 'diameter than the valve Aand beingv mechanically connected with-the valve to'open the same against highv pressure in thehigh pressure passage when the high pressure increases above a predetermined value,.said` piston havingboth sides thereof noryinally in open' communication with the lowpressure passagef a pilot valve cylinder in'communication at one end with'fthe high pressure passage and at the opposite e-nd'with the low `pressure passage, saidcylinderzh'aving between said opposite ends. longitudinally spaced ports in the wall thereof communicating with. the outer side of said piston opposite from. its valve, a spring pressed pilot valve plunger reciprocable insaid" cylinder andhaving a length greater than the-distance between the spacedl portsnmovable in one direction' under spring: pressure to cut offv one of said ports and close:communication-between the Vhigh pressurev passage: and said outer sideof said piston, said pilot kvalve .beingnmovablein the opposite directionagainstzsaid'spring pressure in response to increase in said high pressure labove said predeterminedvaluev to out ofiv the other of said ports and, thereby-close communication-between said youter side of the piston-and the low Ypressure passageI and open communication Abetween saidouter side oi' the piston andy said high pressure ypassage i when theY high pressure exceeds said predetermined value, said plunger moving in :the said onefdirectionV in'response to decrease vin the highpressure to rst close said one ofsaid ports and thereafter open said other of said ports to thereby effect communication between said kouter .side `01E the *piston `and the low pressure passage atfa preselected reduced high pressure, and wherebyl theipilotvalve plunger is also sub- .ject to the reductionzin' pressure in the `low presymunication at-its ends with said inlety and outlet ports respectively, said cylinder having longitudinally spacedv apertures through-the .wall thereof and communicating'withy thepiston bore on the side of the pistonopposite the spring, a pilot valve' plunger reciprocably mounted in saidy cylinder and having alength Ygreater. thanv the rdistance. betweenv the spaced aperturesa spring for urging said-plunger-toward*oneendof the cylinder to closecommunication between-the inlet port and the adjacent one of said apertures, said plunger kbeing movable against `said second mentioned spring upon a predeterminedincrease in inlet pressure tofopen communication between the inlet portand saidfadjacent oneof-the apertures and to close the other aperture whereby inlet pressure fluid enters said piston bore to more the piston to open the main valve element, and said plunger being movable upon a predetermined decrease in inlet pressure to iirst close said adjacent aperture and thereafter open the other aperture to provide communication between the piston bore and the outlet port whereupon the main valve will be returned to closed position.

4. A relief device comprising, in combination, a body having high pressure and low pressure passages, a main valve element controlling flow between said passages, said valve element having a piston adapted to be exposed on one side to the low pressure passage, a cylinder in which said piston is reciprocable, said piston being of larger diameter than said valve element, spring means urging said valve element toward closed position, a pilot valve cylinder having communication at its ends with said high pressure and low pressure passages, respectively, said pilot valve cylinder having longitudinally spaced ports through the wall thereof communicating with the piston cylinder at the opposite side of said piston, a pilot valve plunger reciprocably mounted in said pilot valve cylinder and having a length greater than the distance between said spaced ports, a spring for urging said pilot valve plunger toward one end of its cylinder to close communication between the high pressure passage and the adjacent one of said ports, said pilot valve plunger being movable against said second mentioned spring upon a predetermined increase in the pressure differential between the high pressure and the low pressure passages to open communication between the high pressure passage and said adjacent one of said ports and to close the other port whereby high pressure iluid enters said piston cylinder at said opposite side of the piston to move the piston to open the main valve element, and said pilot valve plunger being movable upon a predetermined decrease in the pressure differential between the high pressure and the low pressure passages to rst close said adjacent port and thereafter open the other port to provide communication between the piston cylinder at said opposite side of the piston and said low pressure passage whereupon the main valve will be returned to closed position.

5. A relief device comprising, in combination, a body having high pressure and low pressure passages, a main valve element controlling flow between said passages, said valve element having a piston adapted to be exposed on one side to the low pressure passage, a cylinder in which said piston is reciprocable, said piston being of larger diameter than said Valve element, a pilot valve cylinder having communication at its ends with said high pressure and low pressure passages, respectively, said pilot Valve cylinder having longitudinally spaced ports through the wall thereof communicating with the piston cylinder on the opposite side of said piston, a pilot valve plunger reciprocable in said pilot valve cylinder and having a length greater than the distance between said spaced ports, means for urging said pilot valve plunger toward one end of its cylinder to close communication between the high pressure passage and the adjacent one of said ports, said pilot valve plunger being movable in the opposite direction upon a predetermined pressure diierential between the high pressure passage and the low pressure passage to open communication between the high pressure passage and the said adjacent one of said ports and to close the other port whereby high pressure fluid enters said piston cylinder at said opposite side of the piston to move the piston to open the main valve element, and said plunger being movable toward the rst mentioned end of its cylinder upon a predetermined decrease in the pressure differential between the high and the low pressure passages to close said adjacent port and open the other port to provide communication between the piston cylinder at said opposite side of the piston and said low pressure passage, whereby the main valve will be returned to the closed position.

6. A relief device comprising, in combination, a body having high pressure -aand low pressure passages, a main valve element disposed between said passages to control the flow therebetween, said valve element being directly mechanically connected to a piston, a cylinder in which said piston is reciprocable having its end at the side of the piston adjacent the main valve communicating with the low pressure passage, said piston being of larger diameter than said valve element, spring means urging said valve toward closed position, pilot valve means operably associated with said body and having a stator with high and low pressure sides communicating with said body high and low pressure passages, said stator having a cylindrical bore therein with a rotor ttably engaging Said bore, said bore and said rotor having substantial clearance therebetween for a portion of their circumferences, said rotor having a spring-loaded vane pressed into substantially pressure sealing engagement with said stator in said clearance portion, said vane being swingable with said rotor while remaining in fluid-sealing contact with said stator and serving to separate said stator high and low pressure sides, said stator having a passage communicating with the opposite end of the piston cylinder, said rotor having a pair of passages formed therein, one end of each of said rotor passages communicating respectively with the high and low pressure sides of said stator, and the opposite ends of said rotor passages selectively registrable with said stator passage at preselected positions of said rotor, pressure differential across said vane being operative when the pressure diiferential between said body high and low pressure passages exceeds a predetermined amount to move said rotor in one direction to one extreme position to place said stator high pressure side in communication with said opposite end of the piston cylinder to move the piston to unseat said valve element and to block communication between said stator low pressure side and said opposite end of the piston cylinder, resilient means associated with said rotor urging it to move in the opposite direction to its opposite extreme position to place said stator low pressure side in communication with said opposite end of the piston cylinder to balance the pressure thereacross to cause said valve element to be closed by said spring, said rotor being operative when the pressure diiferential between said body high and low pressure passages is at a preselected value below said predetermined amount to be moved by said resilient means in said opposite direction to said opposite extreme position to place said stator low pressure side in communication with said opposite end of the piston cylinder and to block communication between said stator high pressure side and said opposite end of the piston cylinder to balance the fia -'pressure across the pistons-andi permit' said spring passages,.a main valve disposed between'said pas-u sages to control theflow therebetweensaidlmain valve being operatively connectedf Ito a I movable pressure responsive driving member operativeto open the mainvalve against the. pressureinvthe highpressu-re passage r4whenifthe pressure 'dif--A ferential between lthe highland low pressure l.pas-

sages exceedsga predetermined amount,.said driving member' being of larger crossesection'al Aarea 'than' said main valveyrspring meansaassociated with said driving means urgingsaid'main vvalve toward closed position,` meansv deiininga chamberfor said driving.' member having oneendL-at lone side -of said v'driving member .iniluid communication with said low'pressurepassaga pilot valve means operablyassociated with Isaid body -and having a statorwith high zandlowi pressure sides communicating with said bo'dyfhigh and low pressure passages, said stator' having' acylindrical bore thereinwith a'rotor .ttably 'engaging said bore, said bore :and saidirotorhaving substantial clearance therebetweenv for' a Vportieri of their circumferences, said rotor having a radial vane urged into substantially pressure sealing vengagement Withsaidistator .atisaid clearance portion, said vane being swingable 'with said rotor while remaining in `:duid-sealing Contact 'with said stator and serving'to;separate said high and low pressure sides," said" stator'having` a. passagecommunicating with the opposite'end of'. said chamber at the opposite side of said driving member, said rotor having ,aipair of passages,

Y onel end of :each 'of i said rotorpassages com- `municating respectively with thehighvand Alow pressure .sides ofsaidistator van'd` the` opposite ends of said rotorpassages being registrable selectively kwith said stator.' passage at preselected positions oi Vsaid rotor, .pressure differential across said vanebeing.;operative'whenthezpres- -sure differential between said' high and 'lowpresvsure passages exceedsfrazpredetermined amount to move said rotorvito lan` eXtreme/position: in: one direction to place'saidthigh'pressurerside in `communication i with said opposite side of 'the'f driving member tomove the driving :member :to

Yunseat said-main' valve andto blockv cornrrnmica-` tion betweensaidA stator lowpres'sure side `aand said opposite side of vthe driving member,1re

-silient means asscciatedwith said rotorrurging it to move invtheopposite directionA to its opposite extreme position to place said low pres-I,v

sure side in communication-with saidv opposite side of the drivingl member tobalance the` pressure thereacross to cause said mainvalve to be seated by said spring means, said rotor being operative when the pressure Ydiierential between` said'body high and low pressurepassages isat "a preselected value vbelow said lpredeternfiined lamountA to be movedby said resilient'means 'in said opposite direction ton said opposite eXtreme position to place said'statcr low pressure sidein communication with said opposite side of the 'driving memberV and to block-communication between said stator high pressure side and said opposite side of the driving member 4to balance the pressure `across the driving member and permit said 'bores having ani intermediatewaperture cornpis-ton cylinder froml communication :withsaiid high pressure passage, the other lof' said -A pilot said`s`prin`gi meansitoiciose tha-main valves-and said -rotor being "operative '1in ianfintermediate position lbetween lits A extreme :positions to block both said stator 'high pressure zand lowipressure sides from communicationwithsaidloppositeside oi' the 'driving member. i

I`8. A reliefvv device comprising, incombination, a1 bodyl having 'I high f pressure.l and.low; pressure passages, l a -main fvalve disposed between tsaid ypassages-to control the flow therebetween'.` said valve being "directlyi-me'chanicaily :connected :to

lay cylinder" in which .said-1 piston isreciprocable having' its enduat'the sidefof.f the pistonradjacent Athe :main valve communicating :with the :low :pressure "passage, said -piston ".being :of larger 'diameter thanY saidvalve, spring' means urging 'said valve toward 'closed@.position; .'.pilotwalve 4means having 'a1-pair of rfcylin'drical albores tithe v ends VVof *which communicate respectively :with said high landlow pressure.passages,:each:iof

municating vvith the opposite end ofithe: piston fcylind'er at the opposite side of.v the piston, each of' said bores having a pilot'l .pistoni therein Lurged by respective resilient means in ,a 'direction i to resistl movement of -said piloti pistonsxin response `to Y pressure differential existing :between said 'high and low pressure passages,I one of said 'pilot y pistons being L normally pressed by its '"resilient means to a position lbeyond thefint'erm'ediate aperture of 'its'.bore L.in-a1i3dire`ction towardt'he high pressure endl of"- its -fborevto place said oppositeend voi '-the YmainivalveA piston cylin'deriin communication with v`-the low l pressure'. `,passage and to blocksaidfoppo'sitefend of' the main valve pistons being #normally urged `byitsresilient v means in a "directiontoward the. high pressure endV of its bore toa position to-vcoverthesinltermeoliate vaperture vof its bore to fclose .off communication between said? high pressure passage andvsaid opposite-'end of the main-valve piston cylinder, -said yone pilot pistoni being. more 'readily movable thansaid other pilot.. piston @in 2response -to the pressure differential between 'said high and low pressure passages 1 whereby when-the pressureldifferential between said` high Aand low pressure passagesrses to acritiCal lvalue' determined by one (if-said resilientwmeans said one pilot -pistonfisrst movedagain'st-the fforceoi said'one resilient means towardthe low pressure endv of its bore in responsev to. said pressure differential.' to i cover the intermediate 'aperture of its bore toshutoff communication between said oppositef end vof Vthe main yvalve pistonc cylinder and Asaid 4lowpressure 'passage `While said llotlierpilot piston vcovers the interthe pressurediierential between said high and `said l low pressure `passages v rises to 1a higher A'critical valuel determined by ythe other` ofsaid resilient means said-other piston `is moved against the force of said other resilient'means toward the lowpressurehend `of its bore Ito uncover 'the intermediate '-apertureof its bore to place said" opposite-*endbf thelmain valve piston cylinder in communication-.with said highpressure passage to movelsaid main valvefpiston'to eiiectthe opening -of said-valve.

9. --AI relief device comprising, 'in combination, -a body" having highl -pressurefand Llow pressure passages,-a valve -element' -disposedf betweenisaid passages t toA con-trol Vthe flow therebetween, said l#valve element .beingf operativelyy connected-to a i movable pressure responsive drivingV member operative to open the valve element against the pressure in the high pressure passage when the pressure diierential between the high and low pressure passages exceeds a predetermined amount, said driving member being of larger cross-sectional area than said valve element, spring means associated with said driving member for biasing the valve element to a closed position, means dening a chamber for said driving member having one end at one side of said driving member in fluid communication with said low pressure passage, pilot valve means having a pair of cylindrical bores the ends of which communicates respectively with said high and low pressure passages, each of said bores having an intermediate opening communicating with the opposite end of said chamber at the opposite side of said driving member, each of said bores having a pilot piston therein urged by respective resilient means in a direction to resist movement of said pilot pistons in response to pressure diierential existing between said high and low pressure passages, one of said pilot pistons being normally pressed by its resilient means to a position in a direction toward the high pressure end of its bore beyond the intermediate opening of its bore to place said opposite end of the driving 'member in communication with the low pressure passage, the other of said pilot pistons being normally urged by its resilient means in a direction toward the high pressure end of its bore to a position to cover the intermediate opening of its bore to close off communication between said high pressure passage and said opposite end of the driving member, said one pilot piston being more readily movable than said other pilot piston in response to the pressure differential between said high and low pressure passages whereby when the pressure differential between said high and low pressure passages rises to a critical value determined by one of said resilient means said one pilot piston is first moved across the force of said one resilient means toward the low pressure end of its bore in response to said pressure differential to cover the intermediate opening of its bore to shut off communication between said opposite end of the driving member and said low pressure passage while said other pilot piston covers the intermediate aperture of its bore and then when the pressure diierential between said high and said low pressure passages rises to a higher critical value determined by the other of said resilient means said other piston is moved against the force of said other resilient means toward the low pressure end of its bore to uncover the intermediate opening of its bore to place said opposite end of the driving member in communication with said high pressure passage to move said driving member in a direction to effect the opening of said valve element.

10. In a relief valve for use with a pressure fluid system, the combination of a body having passages for connection to high and low pressure fluid sources, an unbalanced piston valve arranged between said passages, the piston being of larger diameter than the valve and being mechanically connected directly with the valve to open the same against the pressure in the high pressure source when it increases above a predetermined amount, spring means tending to move the valve toward closed position, a cylinder for said piston having its end at the i 16 side of the piston adjacent the valve communicating with the low pressure source, pilot valve body means, means providing communication between said pilot valve body means and the opposite end of said cylinder and between said pilot valve body means and the high and low pressure sources respectively, and movable valve means in direct communication with both the high and low pressure sources and movable in said pilot valve body means between preselected positions in response to preselected pressures existing at said high and low pressure passages for controlling the admission and discharge of pressure fluid to and vfrom said opposite end of the cylinder, said movable valve means being movable in onedirection when the pressure in the high pressure source exceeds said predetermined amount, and resilient means for moving the movable valve means in the opposite direction when the pressure in the high pressure source is at a preselected value below said preselected amount, said movable valve means in one extreme position being positioned to block communication between sai-d opposite end of the cylinder and the low pressure source and to open communication between said opposite end of the cylinder and the high pressure source to move the piston to move the connected valve to an open position, said movable valve means 'in its other extreme position being positioned to block communication between said opposite end of the cylinder and the high pressure source and to open communication between said opposite end of the cylinder and the low pressure source whereby the spring means moves the valve to its closed position, and said movable valve means in an intermediate position thereof being positioned to simultaneously block communication between said opposite end of the cylinder and both the high pressure source and the low pressure source.

ll. In a relief valve for use in a pressure fluid system, the combination of a body having rst and second ports for connection to a high and low pressure source respectively, a main valve element movable between open and closed positions for controlling the iiow of fluid between said ports, a chamber containing a movable wall directly connected to said valve element and having its side adjacent the valve 'element exposed to the low pressure source,

said movable wall having a larger cross-sectional area than said valve element, rst spring means tending to move the valve element toward a closed position, pilot valve body means, means providing communication between said pilot valve body means and `said chamber at the opposite side of said movable wall and between said pilot valve body means and the iirst and second ports respectively, movable means in direct communication with the nrst and second ports movable in said pilot valve body means between preselected positionsv for controlling the admission and discharge of pressure duid to and from the chamber at said opposite side of said movable wall through said ports, said movable means being movable in one direction when the pressure thereon exceeds said predetermined amount, and adjustable second spring means, accessible from the exterior of the pilot valve body means, for moving the movable means in the opposite direction when the pressure on the movable means is below said preselected amount, said movable means in one extreme position being positioned to effect com- 17 munication between the rst port and the chamber at said opposite side of said movable wall to move the main valve element to an open position and to block communication between the second port and the chamber at said opposite side of the movable wall and in its other eXtreme position being positioned to block communication between the rst port and the chamber at said opposite side of said movable wall and to open communication between the chamber at said opposite side of said movable wall and the second port, whereby the second spring means moves the main valve element to its closed position, and in an intermediate position being positioned to block communication between the chamber at said opposite side of said movable wall and both the first and second ports.

12. In a relief valve for use with a pressure fluid system, the combination of a body having a high pressure passage and a low pressure passage for connection respectively to high and low pressure fluid sources, a main valve arranged between said passages, a movable member having a larger cross-sectional area than the main valve operatively connected to the main valve to open the same against the pressure in the high pressure passage when the pressure differential between the high and low pressure passages eX- ceeds a predetermined amount, spring means biasing the main valve toward closed position, means defining a chamber for said movable member having one end at one side of said movable member in iluid communication `with one of said passages leading to one side of the main valve to effect communication between the corresponding fluid source and both said one side of the main valve and said one side of the movable member in said chamber, pilot valve body means, means providing fluid communication between said pilot valve body means and the opposite end of the chamber and between said pilot valve body means and the high and low fluid pressure sources respectively, movable valve means in direct communication with both the high and low pressure sources and movable thereby in said pilot valve body means between preselected positions in response to preselected pressure differentials between said high and low pressure sources for controlling the admission the fluid source which is in communication with said one end of the chamber and being positioned to open communication between said opposite end of the chamber and the other fluid source whereby the resulting fluid pressure unbalance in the chamber on opposite sides of the movable member displaces the movable member to move the main valve to an open position, said movable valve means in the other extreme position thereof being positioned to block communication between said opposite end of the chamber and said other fluid source and to open communication between said opposite end of the chamber and the fluid source which communicates with said one end of the chamber whereby the pressure at opposite sides of the movable member is balanced and the spring means moves the valve to its closed position, and said movable valve means in an intermediate position thereof between said eXtreme positions being positioned to block both fluid sources from communication with said opposite end of the chamber. i

JOHN R. ALBRIGH'I'.

References Cited in the le of this patent UNITED STATES PATENTS 

